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Velocity control of Choked/Critical Flow

  • 1.  Velocity control of Choked/Critical Flow

    Posted 10-14-2022 06:47 AM
    Greetings,

    SPE Professionals

    I have a question regarding choked / critical flow observed during Surface Well Testing of a wet gas well.

    During Well Testing, we use a choke to control the WHFP. This divides the flow into two parts: upstream and downstream. When the pressure drop between the upstream and downstream is such that Downstream Pressure <= 0.55x Upstream Pressure, we get critical flow. In critical flow, no matter what changes are made to the downstream (such as the addition of restrictions), there is no change to the upstream pressure (the WHFP) AS LONG AS the 0.55x condition is maintained.

    This means that the flow rate is independent of the downstream pressure. This is also physically observed when the separator pressure is increased, applying more back pressure to the downstream of the choke.

    During testing of a well which is flowing with critical flow, we observed erosion due to high velocities and solid carryover. My colleagues are of the view that increasing the downstream pressure will decrease the velocity of the fluid thus leading to decreasing erosion. However, we have already established that the flowrate, and as such the fluid influx, is defined due to the upstream pressure. I am of the view that as Q = AV, and the dia of the pipelines remain the same, the velocity will not change by increasing the downstream pressure. Therefore, increasing the downstream pressure will have no effect on erosion UNTIL we increase the pressure so much such that the 0.55x condition is no longer maintained.

    Please correct me if I'm wrong or if there is a better way to explain this to my colleagues. How does the Bernoulli equation play into this?

    ------------------------------
    Profound Regards

    Haris Ahmed Qureshi
    Petroleum Engineer
    Mari Petroleum Company Limited
    Islamabad, Pakistan
    Email Id: haris.ahmed@mpcl.com.pk
    LinkedIn: pk.linkedin.com/in/harisqureshi1
    Cell: +92 333 3507514
    ------------------------------


  • 2.  RE: Velocity control of Choked/Critical Flow

    Posted 10-15-2022 11:03 AM
    Haris,

    You're correct, if you're choked, downstream changes will not affect what happens upstream of the choke. If you're having erosion issues upstream, you can't fix that with downstream pressure. You can reduce upstream velocity with a smaller choke though, because sonic velocity through the choke is what's controlling the flowrate. However, downstream of the choke, you can use downstream pressure to control downstream velocity because the flowrate is fixed coming out of the choke and changing the pressure changes the density in the downstream section.

    Regards,

    ------------------------------
    Damien Hocking
    CTO Madala Software
    damien@madalasoftware.com
    ------------------------------



  • 3.  RE: Velocity control of Choked/Critical Flow

    Posted 10-15-2022 08:17 PM
    Hello Haris,
     
    In piping systems design one of the equations derived from the conservation energy balance in order to figure out fluid  pressure drops inside pipes (lengths and diameters) or flow line systems where that specific fluid is passing through (density, viscosity, etc.) is the one we know as BERNOULLI equation.
    In designing the production system we must ensure there is enough fluid energy to move itself from the wellbore to the gathering system. Selecting a specific pipe diameter will yield a specific fluid velocity to avoid particles carried over by fluid to promote erosion (solids hitting the pipe walls) or particle settling inside the pipe (promoting corrosion). The fluid velocity desired treasure points should fall between 5 to 15 fps.
    As per the erosion observation during the well test I will guess is happening in the choke, if that is the case you must consider using adjustable chokes specially during the wells clean up. But it is highly important to figure out the source of solids or particle fines. Solutions could be the use of blast joints or gravel packs.

    And finally, the choke is the one tool that must to be used to control hydrocarbon´s production rate at the wellhead in order to avoid downstream pressure fluctuations affect the sand face inflow performance.

    Hope it helps and if you would rather you can find more information in the API RP14E. 

    Regards and wish you well,

    ------------------------------
    Jose Antonio Rodriguez Pimentel 
    ------------------------------



  • 4.  RE: Velocity control of Choked/Critical Flow

    Posted 10-16-2022 10:09 AM

    Response to various queries are as under:

     

    1. Purpose of Choke is to control the drawdown on the reservoir which is achieved by the choke limiting the quantity of well fluid that can be produced from the well. It is not used to control Flowing well head pressure.
    2. Choke has critical flow when Downstream pressure <=0.55 times upstream pressure, for natural gas wells. When choke is having critical flow, for the given upstream pressure and size of choke, a constant and maximum mass flow rate is achieved. Therefore even in the event of pipeline failure and downstream pressure going down to atmospheric, the production mass flow rate from the well remains same and does not increase. Conversely, as downstream pressure increases to >0.55 upstream pressure, the choke is no longer critical and flow reduces and starts mimicing a pipeline flow.
    3. Gas being a compressible fluid, a constant mass flow rate from a choke does not imply constant gas velocity in the downstream pipeline(s), as actual gas velocity of gas in the pipeline depends upon the prevailing line pressure. For a constant diameter pipeline, higher line pressures give lower actual flow velocities and lower pressure give higher actual flow velocities. Line pressure reduces along the pipeline as there is pressure lost due to friction loss, assuming there are no elevation changes. Therefore, along the flow in the pipeline, pressure keeps dropping and actual gas velocity keeps increasing.  
    4. Erosion velocities for pipelines are reported for pure single phase flow and can be very high. However, solids in gas will quickly erode the pipeline even at normal pipeline operating conditions, which would be much less than the single phase erosion velocity.  Solids in gas can compromise the surface facility and well bore integrity very quickly and it is imperative to address and stop the solids production at the earliest before obtaining regular production from the well. This may be by reducing the drawdown - by reducing choke size, or by other downhole intervention methods.         

    Hope this clarifies your queries.

     

    Puneet Kishore




  • 5.  RE: Velocity control of Choked/Critical Flow

    Posted 10-18-2022 12:35 AM
    Dear Puneet,

    Thank you for your detailed response.

    In response to the first point, my understanding was decreasing the choke size applies back pressure in the form of WHP - which then defines the flowrate according to dP - as hydraulics are always defined at the tail end. Please correct if I am wrong

    ------------------------------
    Profound Regards

    Haris Ahmed Qureshi
    Petroleum Engineer
    Mari Petroleum Company Limited
    Islamabad, Pakistan
    Email Id: haris.ahmed@mpcl.com.pk
    LinkedIn: pk.linkedin.com/in/harisqureshi1
    Cell: +92 333 3507514
    ------------------------------



  • 6.  RE: Velocity control of Choked/Critical Flow

    Posted 04-22-2023 06:56 AM

    Decreasing choke size at the wellhead reduces the mass flow or drawdown from the reservoir, as a result the bottom hole flowing pressure increases, the friction loss in the tubing also reduces due to lesser flow rate and higher pressure, thus you get higher flowing tubing head pressure.
    Genesis of pressure is from the reservoir, not from surface. 
    You can control either  pressure or flow at a time, not both simultaneously.  So by reducing choke size, we are trying to control flow i.e., mass output from the well, so pressure will change as per hydraulics..

    It is basically the fluid hydraulics in the reservoir and well that determines the flowing tubing head pressure for any given choke size where flow is critical.
    Hope this clarifies.
    Apologies for not responding earlier.

    Regards.
    Puneet Kishore 




  • 7.  RE: Velocity control of Choked/Critical Flow

    Posted 04-23-2023 12:07 AM

    It is correct. When the WH choke size is decreased, the flow of the fluid from the well is restricted, which results in decrease in the production rate. This also causes a build-up of pressure in the tubing. Therefore, pressure and flow are inversely proportional to each other and controlling/ changing one variable affects the other. In oilfield operations, it is common to adjust choke size to control production rates and maintain safe well-bore pressures. Decreasing Choke size increases the WHFP and corresponding BHFP but decreased flow rates. 



    ------------------------------
    Amjad Saeed Yazdanie
    Consultant Business upstream
    AVANT Gulf Consulting WLL
    Engineering & Energy

    Yazdanie@avantengineering.com
    18324178656
    ------------------------------



  • 8.  RE: Velocity control of Choked/Critical Flow

    Posted 10-16-2022 10:25 AM
    Thank you everyone for your extremely detailed answers and differing point of views. All this discussion has certainly helped me improve my understanding of the subject!

    ------------------------------
    Profound Regards

    Haris Ahmed Qureshi
    Petroleum Engineer
    Mari Petroleum Company Limited
    Islamabad, Pakistan
    Email Id: haris.ahmed@mpcl.com.pk
    LinkedIn: pk.linkedin.com/in/harisqureshi1
    Cell: +92 333 3507514
    ------------------------------



  • 9.  RE: Velocity control of Choked/Critical Flow

    Posted 10-16-2022 10:30 AM
    Did you get the answer you were looking for?

    --
    Dr Damien Hocking
    CTO

    w: www.madalasoftware.com
    e: damien@madalasoftware.com
    t: 403 510 6619

    Analyze. Optimize. Perform.




  • 10.  RE: Velocity control of Choked/Critical Flow

    Posted 10-18-2022 12:36 AM
    Yes I did Damien!

    What I've understood so far is that velocity will decrease due to an increase in density by increasing the pressure - NOT due to dP which is generally the case for sub-critical systems. Sort of unrelated, but is this why velocities increase in the tubing as the fluid moves from the reservoir to the surface?

    ------------------------------
    Profound Regards

    Haris Ahmed Qureshi
    Petroleum Engineer
    Mari Petroleum Company Limited
    Islamabad, Pakistan
    Email Id: haris.ahmed@mpcl.com.pk
    LinkedIn: pk.linkedin.com/in/harisqureshi1
    Cell: +92 333 3507514
    ------------------------------



  • 11.  RE: Velocity control of Choked/Critical Flow

    Posted 10-18-2022 09:52 AM
    Haris,

    Yes, that's right.

    Damien

    --
    Dr Damien Hocking
    CTO

    w: www.madalasoftware.com
    e: damien@madalasoftware.com
    t: 403 510 6619

    Analyze. Optimize. Perform.